PCB Assembly Services

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PCBA Test

PCBA Test

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We totally understand that bad quality products will bring our customers huge loss and will damage both ours and our customers reputation, so we perform multiple quality assurance procedures before shipping out any of our board to guarantee our quality. 


These testing methods include:


· Visual Inspection,

· X-Ray Inspection,

· AOI Inspection(Automated Optical Inspector),

· ICT test (In-circuit test), and

· Functional test (test guide need to be supplied).


Automated Optical Inspection (AOI)


 Range
 Tolerance
 Accuracy
 ±0.0024mm
 Speed
 5in²/sec(60FOV/sec)
 PCB Max size
 400mm*330mm
 Available package
 01005 and fine pitch


 


 Defect Type
     AOI     
Components
 Lifted lead

 Missing components

 Misaligned/Misplaced components

Soldering
 Open circuits

 Solder bridges

 Solder shorts

 Insufficient solder

 Excess solder



Automated X-Ray Inspection(AXI)


AXI is applied to test complicated circuit boards containing components with array-style packaging or fine pitch packaging including BGAs, CGAs (Column Grid Arrays), CSPs (Chip Size Package), etc. AXI is usually placed in the assembly process, just after the last soldering no matter wave soldering or reflow soldering. Furthermore, AXI is usually applied coupled with boundary scan test, ICT and functional test in order to obtain optimal inspection results. 



 Defect Type           
     AXI    
Components
Lifted lead

 Missing components

 Misaligned/Misplaced components
Soldering
 Open circuits

 Solder bridges
 Solder shorts
 Insufficient solder
 Solder void
 Solder quality
 Excess solder
BGA and CSP
 BGA Shorts
 BGA open circuit connections

Functional Test (FCT)


For Functional test, we just need customers provide us the testing instructions and testing software, then we will design the testing fixtures, programme the chips and test the boards as instructed. In such ways, all boards quality can be guaranteed before delivery.



Chip Programming

And chip programming will be performed before the chips are mounted on the board. We support various package types including:

l         DIP, SDIP                            QSOP, SSOP

l         TSSOP, PLCC                     QFN, MLP

l         BGA, CSP                            SOT

l         SOP, MSOP                         TSOP

l         QFP, MLF                             DFN